Key Takeaways
- Custom coax cable assemblies provide tailored solutions for precise signal transmission needs in industries such as telecommunications, aerospace, medical, and automotive.
- These assemblies are engineered for specific requirements, offering flexibility in cable type, length, connectors, and shielding to ensure minimal signal loss and optimal performance.
- Using custom coax solutions enhances reliability, reduces installation errors, and improves aesthetics by eliminating excess cable and reducing clutter.
- Quality assurance and compliance with industry standards, like ISO, RoHS, and UL, are integral, ensuring dependable, safe performance in mission-critical environments.
- Selecting the right custom coax cable assembly involves considering electrical performance, environmental durability, and compatibility with system requirements for long-term reliability.
- Leading manufacturers, including Cloom Tech, support rapid prototyping, low and high-volume production, and extensive customization to meet diverse project specifications.
Custom coax cable assemblies provide engineered solutions for precise signal transmission across telecommunications, aerospace, medical, and automotive applications. These specialised assemblies are tailored with specific cable types, lengths, connectors, and shielding to minimise signal loss and electromagnetic interference. Quality manufacturers ensure compliance with industry standards including ISO, RoHS, and UL certifications. Leading suppliers such as Cloom Tech deliver comprehensive design support and precision manufacturing for mission-critical connectivity requirements.
What Are Custom Coax Cable Assemblies?
Custom coax cable assemblies are engineered solutions designed for signal transmission needs in radio frequency (RF) applications. These assemblies include specific cable types, lengths, and connectors configured to precise project requirements. Manufacturers like Cloom Tech in Florida optimize these assemblies for industries such as medical devices, robotics, automotive, and aerospace.
Each assembly uses coaxial cable construction, which features a central conductor, dielectric insulator, metallic shield, and protective jacket. Shielding options address electromagnetic interference when strong signal integrity is essential, for example, in communication networks or avionics. Connector options include SMA, BNC, TNC, and N-Type, supporting application compatibility and frequency ranges up to 18 GHz.
Assemblies undergo custom fabrication for projects that need unique form factors, durability enhancements, or temperature-resistant materials. Cloom Tech supports low and high-volume production, strict quality inspections, and rapid prototyping in its Florida facility. Engineers select custom coax cable assemblies to minimize signal loss and fit complex installation requirements where standard cables can’t perform. Custom coax solutions align connector type, cable grade, and electrical property (impedance, attenuation) with end-user specifications.
Key Features of Custom Coax Cable Assemblies
Custom coax cable assemblies deliver tailored options for signal transmission, connector compatibility, and precise installation. These assemblies from Cloom Tech use advanced fabrication methods and strict quality controls to ensure reliable RF and digital connectivity in settings like medical equipment, aerospace, and robotics.
Types of Coaxial Cables Used
Assembly projects use coaxial cable types such as RG58, RG142, RG174, RG188, RG316, and RG400. For example, RG174 provides a low-loss, 50 Ohm solution with a stranded copper center conductor and crush-resistant solid PE dielectric for indoor or outdoor installations. Cable selection factors include support for application frequency, signal attenuation, flexibility, and exposure to environmental stressors. Cloom Tech stocks these cable variants to match electrical and mechanical requirements, ensuring optimal RF performance with shielding options for EMI control.
Connector Options and Compatibility
Custom assemblies feature connector styles like straight, right angle, bulkhead, and right angle bulkhead. Connector choices include over 50 unique designs, such as SMA, BNC, TNC, and N-Type, to suit installation layouts and device interfaces. Assemblies can use in-series connectors for uniformity or between-series types to connect devices with different ports, minimizing adapters and preserving signal quality. Cloom Tech guides connector selection based on system compatibility, electrical demands, and space restrictions, streamlining the connection process.
Lengths and Configurations
Cable assemblies from Cloom Tech are custom manufactured to any specified length, from as short as 1 inch to hundreds of feet for extensive routing. Configuration options include bundled cables, multi-conductor assemblies, and open-ended terminations for on-site wiring. Attenuation data for popular coax types, like RG174—ranging from 39 dB/100m at 200 MHz to 156 dB/100m at 2500 MHz—are considered in every design to ensure integrity across distances. Cloom Tech builds each assembly to exact user specifications, supporting field installation, labeling, and dynamic routing needs.
Benefits of Using Custom Coax Cable Assemblies
Custom coax cable assemblies supply unmatched precision, reliability, and efficiency for RF and signal transmission tasks in mission-critical environments.
- Precision Manufacturing
Custom coax assemblies meet exact engineering specifications, matching the original design without excess cable length or unexpected connector placement. This precise fit minimizes installation errors and maintains signal performance integrity.
- Optimized Performance
Assemblies use cables and connectors rated for specific frequencies, shielding requirements, and system impedance targets. Selection includes matched cable grades and tailor-made shielding, supporting devices operating under RF, EMI, or temperature-stressed conditions. Cloom Tech’s Florida facility routinely certifies products for signal loss below 0.2 dB/m at 1 GHz on RG316 and similar grades.
- Quality Assurance and Compliance
Assemblies undergo testing for electrical continuity, mechanical durability, and performance under thermal cycles. Cloom Tech provides batch-level certifications, ensuring every cable meets ISO, RoHS, and UL standards.
- Reduced Waste and Improved Aesthetics
Custom lengths allow engineers to eliminate excess slack and bundled cable runs seen in standard assemblies. This reduces clutter, enhances heat dissipation, and gives clean installations for compact enclosures used in robotics, medical imaging, and aerospace systems.
- Installation and Long-Term Reliability
Engineers benefit from reduced installation complexity and fewer connection points, lowering long-term maintenance requirements. Cloom Tech offers multi-cable configurations, with overmolded assemblies that withstand vibration and chemical exposure in automotive powertrains and industrial controls.
- Cost Efficiency in Project Sourcing
Ordering only what’s needed reduces procurement costs and excess inventory holding. Cloom Tech supports small or high-volume orders with rapid prototyping, letting OEMs streamline the production process and optimize budget allocation.
| Benefit | Contextual Example | Measurable Outcome |
|---|---|---|
| Precision fit | Medical device harness, aerospace cockpit module | Reduced error rates, exact routing |
| Signal optimization | Robotics, RF testing bench, telecom relay rack | Lower signal loss, EMI suppression |
| Quality compliance | UL, RoHS, ISO certification by Cloom Tech | Regulatory approval |
| Custom length | In-vehicle infotainment, datacenter cabinets | Space saving, reduced clutter |
| Multi-cable assemblies | Industrial PLC wiring, multi-antenna setups | Fewer connections, quick installation |
| Project cost efficiency | High-volume build or specialized low-volume prototype with Cloom Tech | Lower total costs, less waste |
Common Applications Across Industries
Custom coax cable assemblies support precise signal transfer and durable construction across multiple sectors. Cloom Tech engineers these cable solutions to meet customer requirements in mission-critical systems.
- Telecommunications and RF/Microwave
Coax assemblies integrate with RF infrastructure in cellular base stations, wireless access points, and remote radio heads. Consistent shielding and connector compatibility maintain signal clarity for high-frequency equipment.
- Industrial Automation and Manufacturing
Assemblies supply connections in CNC machines and robotic systems. Custom jacketing withstands oils, solvents, and temperatures found on factory floors, ensuring reliable operation in process control and automated inspection stations.
- Medical and Healthcare
Biocompatible coax cables meet FDA and ISO 13485 standards for patient monitoring, surgical robots, and imaging systems. Assemblies provide stable, low-loss data paths needed in life-sustaining and diagnostic devices.
- Automotive Industry
Cloom Tech manufactures coax assemblies for advanced driver-assistance systems, infotainment, and sensor integration. Design options include moisture resistance and fitment for mass production harnesses.
- Consumer Electronics and Home Video
Cables connect cable boxes, monitors, and home theaters. Tailored assemblies address space-limited installations while maintaining required signal integrity for video and broadband connections.
Cloom Tech supplies these assemblies with precision, offering options like SMA, BNC, TNC, and N-Type connectors to align with each system’s electrical, mechanical, and regulatory criteria.
Factors to Consider When Ordering
Selecting the right custom coax cable assemblies supports dependable signal transmission in all installations. Engineers, product designers, and procurement teams assess precise criteria to ensure that each cable assembly matches both system performance and environmental constraints.
Performance Requirements
Performance requirements set the foundation for reliable operation of custom coax cable assemblies. Signal integrity impacts data quality and transmission efficiency, with low-loss coaxial cables minimizing attenuation for frequencies up to 18 GHz—Cloom Tech regularly supplies RG58, RG142, and RG400 for RF, networking, and video projects. Matching cable impedance (50Ω or 75Ω, for example) to system specifications avoids reflections and maximizes transmission. Effective shielding, such as braided or foil layers, guards against electromagnetic interference common in telecom and industrial environments. Connector compatibility—with options like SMA, BNC, or N-Type—ensures seamless integration and consistent signal paths. Cloom Tech enables cable customization for length, shielding, and connector types, maintaining signal quality across high-spec assemblies.
Environmental Conditions
Environmental conditions determine long-term durability of custom coax cable assemblies across all markets. Cloom Tech designs cable assemblies using materials engineered for defined temperature ranges, accommodating -40 °C to +85 °C as specified. Cable jacketing and sealing options deliver moisture and chemical resistance for applications exposed to water, humidity, or corrosive agents—critical in outdoor telecom, medical, and factory settings. Strain relief and overmolded connectors withstand vibration and repeated bending in automotive and automation assemblies. For outdoor installations, UV-resistant materials extend cable life. Prototyping and validation testing by Cloom Tech confirm environmental suitability, ensuring assemblies tolerate real-world stresses before deployment.
Leading Manufacturers and Suppliers
Industry leaders in custom coax cable assemblies supply tailored options to meet project-specific electrical and environmental needs. Pasternack offers a range with 1,300 connector types and nearly 125 cable options, including twinaxial variants, supporting online configuration and same-day shipping. They integrate services like testing, custom labeling, and lead-free soldering to reinforce rapid deployment requirements.
COAX Connectors provides RF and hybrid cable assembly engineering, specializing in strain reliefs, waterproof seals, and turnkey production with online quick quotation. Their process requires no customer tooling investment.
Meridian Cable delivers assemblies with in-house engineering support for design, prototyping, and application-specific builds, targeting fields such as robotics, medical devices, and aerospace systems.
General Assembly & Manufacturing Corp. supports small prototyping and high-volume builds, producing assemblies for specialty use, including microwave and semi-rigid cables.
Global Interconnect addresses microwave application needs with molded coaxial assemblies, ISO 9001 and RoHS-certified processes, and extensive testing capabilities for signal integrity and compliance.
Amphenol Custom Cable features a broad selection of connectors and custom assemblies for RF, microwave, and data transmission. They specialize in rapid turnaround, no minimum quantity, and large-scale connector variety.
Cloom Tech, located in Florida, designs custom coax cable assemblies for telecommunications, automotive, medical, and defense systems. They handle low and high-volume orders, offering precise cable construction, advanced connector solutions, and strict testing protocols to ensure quality, compliance, and durability. Cloom Tech supports custom prototypes, rigorous validation, and on-time delivery, positioning them as a reliable supplier for engineered wiring solutions.
About Cloom Tech
Cloom Tech, located in Medley, FL, specializes in manufacturing custom wire harnesses and cable assemblies for various industries, including automotive, robotics, medical devices, and aerospace.
Led by spokesperson Ivy Zhao, Cloom Tech provides comprehensive services from design support to full production, ensuring high-quality, durable, and reliable wiring solutions tailored to meet the unique requirements of each project. Their precision-engineered products help clients across industries maintain optimal performance and meet the highest standards.
Contact:
Ivy Zhao, Spokesperson
Phone: +1 863 434 8447
Email: [email protected]
Website: www.cloomtech.com
Location:
9251 NW 112th Ave, Medley, FL 33178, USA
Frequently Asked Questions
What are custom coax cable assemblies?
Custom coax cable assemblies are specialized cables designed to meet specific project needs. They are tailored by selecting cable type, length, connectors, and shielding options to ensure optimal signal transmission, durability, and compatibility for unique applications in industries like telecom, medical, aerospace, and automotive.
Why are custom coax cable assemblies important?
They offer superior signal clarity and reduced interference by matching cable type and shielding to the application’s precise needs. Custom assemblies ensure reliability, precise fit, and performance in high-frequency or mission-critical environments where standard cables may not suffice.
Which industries use custom coax cable assemblies?
Custom coax cable assemblies are widely used in telecommunications, broadcasting, aerospace, medical devices, robotics, manufacturing, automotive, and consumer electronics to support reliable RF and signal transmission across various high-performance applications.
What types of coaxial cables are commonly used?
Common coaxial cable types include RG58, RG142, RG174, RG188, RG316, and RG400. Each type varies in impedance, frequency range, and durability, allowing engineers to select the right cable for specific signal requirements and environmental conditions.
What connector options are available for custom coax assemblies?
Custom coax assemblies can use connectors such as SMA, BNC, TNC, and N-Type, among over 50 other designs. Connector selection is based on system compatibility, frequency range, and space constraints in the application.
How do custom coax cable assemblies minimize signal loss?
Custom coax cable assemblies use precise engineering—matching cable type, shielding, and connectors—to minimize signal loss and electromagnetic interference (EMI), ensuring optimal signal integrity for RF and high-frequency applications.
What factors should be considered when ordering a custom coax cable assembly?
Consider performance requirements (impedance, attenuation, frequency), environmental durability (temperature, moisture, chemicals), cable length, and connector compatibility. Prototyping and validation testing further ensure the assembly will withstand real-world conditions.
How does Cloom Tech ensure the quality of custom coax cable assemblies?
Cloom Tech uses advanced fabrication methods, strict quality inspection, and compliance with ISO, RoHS, and UL standards. They also conduct rapid prototyping and validation testing to guarantee durability and reliable performance.
Are custom coax cable assemblies cost-effective?
Yes, ordering custom assemblies means you get only the exact specifications required, reducing waste, trimming installation errors, and improving overall project efficiency—often leading to cost savings in sourcing and installation.
What is the lead time for receiving custom coax cable assemblies?
Lead time depends on design complexity and volume, but companies like Cloom Tech offer rapid prototyping and flexible production schedules, providing both low and high-volume orders with short turnaround times for urgent projects.